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fc series manual loader (continuous output type) the fc series manual loader carries out remote control in combination with a controller. this product is a manual loader to be used in a process and it excels in the effect of monitoring due to adoption of a color lcd. besides standard signals of 1 to 5 v dc, input signals from thermocouples and resistance bulbs can be handled at op- tion. features 1. high visibility ensured with color graphic display a color lcd is adopted for graphic display of bar graph and trend screens,etc. 2. communication function (option) rs-485 (modbus ? protocol) are available. 3. back-up (option) if the loader becomes faulty, influence over the system can be evaded by changing the built-in backup operation unit. 4. memory card (option) memory card can save any data, for example process in- put, manipulation output, wafer output, etc. data sheet pdb3 signal name/terminal no. signal name/terminal name manual mode output/do8 pv compensation signal (kpv)/ao3 manipulation output (voltage) (mv)/ao1 process variable input/pv1 (analog input) external amv input/pv2 (analog input) forced opening command (exs)/di9 manual mode command (smv)/di10 transmission terminal linearize forced opening constants square root mh ml mv m hmv (option) flt lamp kpv alarm fault filter pv indicator mv indicator (kpv) mv communication manipulation output (current) /mi+1, mi-1 upper alarm output (h)/do9 lower alarm output (l)/do10 fault output (flt-do)/flt external input terminal external input terminal internal input terminal internal input terminal rs-485 (modbus ? ) date EDSX11-135B dec. 24, 2003
pdb3 2 (3) resistance bulb (option) [note] fs: full span. ?sampling period input range: selectable among 0 to 5 v dc, 1 to 5 v dc and 0 to 10 v dc initial set before delivery : 1 to 5 v dc input accuracy: 0.1% of input span 1 digit scaling (industrial data conversion) : settable within a range from -32767 to 32767 4, 3, 2, 1 or 0 digit below decimal point is selectable. initial set before delivery : 0.00% to 100.00% industrial unit: settable in up to 8 char- acters usable characters: alphabets numerals, symbols such as +, , * ,etc. input accuracy guarantee range: 5% to 105% of input range. maximum continuous permissible volt- age: 35 v input resistance: 1 m ? or more influence by ambient temperature: 0.1% fs/10 c or less. influence by power supply fluctuation: 0.1% fs or less. isolation : non-isolated from internal cir- cuit. in case of current input: shunt resistor need to be connected to the analog input terminal. (250 ? shunt resistor is optional item) types and measurable ranges: * see table 2. input accuracy: 0.2% fs 1 digit [note]b type: 5% between 0 to 400?c s and r type: 1%between 0 to 500?c all type of tc: 5% under100?c reference junction compensation error: 1.0 c (provided measurable range is 50 c and higher) [note]reference junction compensa- tion resistor is connected at external input terminal in case of thermo- couple input is ordered. input accuracy guarantee range: 5% to 105% of input range. input resistance: 1 m ? or more 2. output signals performance under reference condition(23 2?c, 55 10%rh, power voltage and frequency variation 1%, free from the effect of external noise) unless otherwise specified. 2-1 analog output signal (1) control output ?number of outputs ?output signal ?output accuracy ?load resistance influence by signal source resistance: about 0.25 v/ ? influence by ambient temperature: 0.2% fs/10 c 1 c or less. influence by power supply fluctuation: 0.2% fs 1?c or less burnout detection: provided isolation: isolated from internal circuit. types and measurable ranges: * see table 2. input accuracy: 0.2% fs 1 digit input accuracy guarantee range: -5% to 105% of input range allowable wiring resistance: 10 ? or less per wire, provided wiring resis- tance must be equal among 3 wires (ze- ner barrier connection unallowable) influence by ambient tempera- ture: 0.2% fs/10?c or less. influence by power supply fluctuation: 0.2% fs or less burnout detection: provided isolation: isolated from internal circuit. : 100 ms : 10 inputs : no-voltage contact or transistor contact on/0 v, off/24 v, on current/about 8 ma isolated from the internal circuit by photocoupler. not isolated between each digital input and output. : 30 v dc, 10 ma or more : no-voltage contact contact resistance; 200 ? or less at on, 100 k ? or more at off : transistor contact 1v max at on., leakage current 100 a max. at off specifications 1. input signals performance under reference condition(23 2?c, 55 10%rh, power voltage and frequency variation 1%, free from the effect of external noise) unless otherwise specified. 1-1 analog input signal ?number of inputs 8 inputs ?inpute signal types : dc voltage, thermocouple (option), resistance bulb (op- tion) two thermocouple inputs or two resistance bulb inputs are selectable. (1) dc voltage (2) thermocouple (option) allowable signal source resistance: 100 ? or less (zener barrier connection unallowable) 1-2 digital input signal ?number of inputs ?electrical specifications ?contact rating ?signal judgment : 1 output : 4 to 20 ma dc : 0.2% fs : 600 ? or less
3 : up key, down key and high-speed key : about 40 s/fs (usual), about 8 s/fs (high speed) : a, m and hm : balanceless bumpless changeover : setting of a password : settable in 4 numerals (within 0000 to ffff) initial set before delivery: 0000 : inhibition of parameter setting : settable in up to 8 characters usable characters; alphabes, numerals, symboles such as +, , * ,etc. : 100 v to 240 v ac/24 v dc : 85 v to 264 v ac/20 v to 30 v dc : 47 to 63 hz : 60 va or less (100 v to 240 v ac) : 30 w or less (24 v dc) : 20v to 30v dc, max. 40ma 4. setting and operation (1) control output operation method ?operation key ?operation speed (2) operation mode ?kinds of operation mode [note] a : auto mode (operation according to the remote control signal (voltage input)) m: manual mode (control output to be manu- ally operated by operator) hm: hardware manual mode (operated by back-up loader) ?changeover [note] balanceless bumpless changeover is a method where each setting value is automatically bal- anced by the manual loader at the time of changeover. (3) security ?method ?password ?contents of security (4) other setting items ?tag name 5. power supply ?voltage rating ?allowable range ?frequency ?power consumption power supply output voltage (terminal symbol vp and pc) : 16 colors graphic liquid crystal display, with cfl back light and contrast adjust function. : menu : loop panel bar graph display, digital display, etc. : trend screen (max. 8 screens) : alarm and alarm historical screen : analog input/output and digital input/ output indication screen : wafer connection screen : parameter setting screen : 2 to 22 ma dc : 0.2% fs/10?c or less : 0.2% fs or less : non-isolated from internal circuit : 4 outputs : selectable among 0 to 5 v dc, 1 to 5 v dc and 0 to 10 v dc initial set before delivery: 1 to 5 v dc : 0.1% fs : 15 k ? or more : 1 to 5 vdc : ?2.5% to 112.5% : 0 to 5 vdc : 0% to 112.5% : 0 to 10vdc : 0% to 105% : 0.1% fs or less : non-isolated from internal circuit : 10 outputs : transistor open collector 1 v max. at on, 10 a max at off. isolated from the internal circuit by photocoupler. not isolated between each digital input and output. : 30 v dc, 100 ma max. (resistive load) : 1 output : transistor open collector 1 v max. at on, 10 a max at off. isolated from the internal circuit by photocoupler. not isolated between each digital input and output. : 30 v dc, 100 ma max. (resistive load) 3. display ?display unit ?contents of display ?output accuracy guarantee range ?influence by ambient temperature ?influence by power supply fluctuation ?isolation (2) auxiliary analog output ?number of outputs: types of signal ?output accuracy ?load resistance ?output guarantee range ?influence by power supply fluctuation ?solation 2-2 digital output signal ?number of outputs ?electrical specifications ?output rating 2-3 fault output signal (terminal symbol flt) ?number of outputs ?electrical specifications ?output rating
pdb3 4 9. self-diagnosis ?control and computation circuit failure : monitoring with watchdog timer ?input signal failure : voltage/current input monitoring of range over : thermocouple and resistance bulb monitoring of disconection ?control output signal failure : monitoring of disconnection by read back check ?behavior at failure : flt is indicated, flt lamp lights, flt output signal turns on, and manipulation output is held. 10. structure ?enclosure : plastic (material: pc-abs) ?finish color : front frame and enclosure both gray ?flame resistance : ul94v-0 ?protection : front face; ip54 (display unit and opera- tion key) ?external dimensions (w x h x d) : 72 x 144 x 280 mm ?mass : 1.9 kg or less ?mounting method : flush on indoor panel vertical mounting as standard tilted mounting allowed within back- ward angle 0 to 45 . for panel cutout dimension, refer to panel cutout dimensions ?external terminal : compression terminal type 11. backup function (option) ?method : with backup operation unit ?number of control output : 1 output ?output signal : 4 to 20 ma dc ?indication : manipulation output indication (ma indi- cation) ?indicator : 21-segment led ?operation key : manipulation output up, manipulation output down, loop selection ?operation resolution :5% ?backup changeover : changeover has been made by the hm (hard manual) switch. however, changeover cannot be made when the backup operation unit is faulty. : in all loops, changeover to the hm mode is blanceless and bumpless. 6. general performance and characteristics ?insulation resistance : 500 v dc, 50 m ? or more. ?dielectric strength : 2,000 v ac for 1 minute between power terminal and ground terminal in case of 100 v to 240 v ac power supply : 500 v ac for 1 minute between power terminal and ground terminal in case of 24 v dc power supply. : 500 v ac for 1 minute between signal communication terminals and ground terminal ?rush current : 60 a or less. (100 v ac to 240 v ac power supply) ?clock : set and display year, month, day, hour, minute, second accuracy : 100 ppm except for time lag shorter than 1 s / power on / off ac- tion. ?memory backup : protection by lithium battery. (expected battery life is about 2 years under room temperature) parameter and program are stored non- volatile memory. 7. operating and storage conditions ?mounting place : indoor ?operating temperature : 0 to 50?c : 0 to 40 c in case of multiple mounting ( temperature change rate : max. 10?c / h) ?transport and storage temperature : -20 to 70?c ( temprature change rate : max. 20?c / h) ?operating humidity : 5 to 90% rh, condensation unallowable ?transport and storage humidity : 5 to 95% rh, condensation unallowable ?operating continuous vibration : 4.9 m/s 2 or less ?transport and storage shock : fall of 60cm max. in packed status 8. power failure and restart function ?permissible duration of momentary power failure : 20 ms at 90v ac (100 v to 240 v ac only) [note] in case of 24 v dc, system power supply unit (model: pxj) is recommended to avoid power failure problem. ?behavior at power failure detection : control stops at detection of power fail- ure. ?power recovery mode : selectable initial start and continuous start 90 to 45
5 13. memory card interface (option) ?specification ?compatible memory card ?application ?saving period ?data storage capacity ?format method ?data readout ?recommended memory card : compact flash (based on cfa) : 5 v flash memory card capacity 4, 20 and 32 mb : process data logging (32 points or less) : 1s to 2h [note] the data of max. 16 points (4 screens) can be storaged at storage time as 1 s. : dependent on this manual loader : readout by pc using pcmcia card slot : made by sandisk corporation sandisk compactflash memory card is standardized and on the market. : slave : modbus protocol : eia rs-485 : half-duplex, bit serial : start-stop synchronizing : multi-drop : 19.2 kbps : max. 500 m in total : max. 31 units : fixed to 8 bits : odd / even / none : 1 or 2 : isolated from internal circuit : 100 ? (optional item) : parameters and process value. : code symbol: pdzt0001 12. communications (option) 12-1 rs485 interface-1 communication behavior ?communication protocol ?physical specification ?communication method ?connection form ?communication speed ?communication distance ?number of connectable units ?data length ?parity ?stop bit ?isolation ?terminator ?communication items ?rs232c / rs485 signal converter (optional item) memory card capacity data storge 4mb about 180 thousand data 20mb about 900 thousand data 32mb about 1.35 million data 14. standards under conformity (1) general safety : iec 1010-1 (1990) en 61010-1 (1993) (2) emc : emission en 50081-2 (1994) immunity en 50082-2 (1995)
pdb3 6 table 1 list of wafers wafer name kinds outline 8 1 1 5 6 8 1 1 bit concatevate outputs digital data as word data to an external expansion i/o. bit slicing slices the digital data acquired as word data from an external expansion i/o into each bit. encoder encodes an input signal into a binary code. sawtooth wave generator generates a sawtooth wave with a slope entered for each cycle time. bcd converts bcd data into binary data and binary data into bcd data. logical operation arithmetic operation temperature/pressure compensation carries out and,or,not,xor and a combination of these logical operations. carries out a combination of addition,subtraction,multiplication and division. carries out temperature and pressure compensation through use of differential pressure,compensated pressure,proper temperature. 7 linearize carries out segmented-line approximation with 15-segmented- line function. wafer name kinds outline 2 1 1 1 1 1 1 1 1 1 1 1 3 1 ramp function analog averaging analog integration pulse generation dead band flip-flop pulse width integration selector changeover timer absolute value/sign inversion square root extraction lead,lag limiter rs flip-flop. adds the change of input at each basic cycle to the previous integration value. compares two input values,and provides high output(large one), low output(small one),and result of judgement on large/small. selects input or output via a switch function.analog hold circuit also provided. outputs on-delay,off-delay timer signal via start of input signal according to timer setting. carries out absolute value processing on input and outputs the result.also judges the sign(positive,negative)of input value and outputs the result. extracts square root of input value and outputs the result.low input cutoff function equipped. carries out lead/lag operation on the input and outputs the results. used as analog filter function and for various compensations. limits the input within the range of high/low limit settings,and outputs the result.also outputs high/low limit alarm signal. outputs signal which changes...in ramp from toward target value at the set full scale time.there are two of these wafers...in minute unit and hour unit. carries out sequential integration on input data,calculates the average value at each averaging time, and otuputs the result. integrates the value obtained by multiplying the input data by a proportional constant,and outputs the result. outputs a pulse at the set time interval. adds dead band compensation to the input and outputs the result. outputs on-off signal with hysteresis. 1 1 1 2 1 6 1 1 pulse no.counter pulse no.output decoder running average sample & hold dead time on-off alarm detects rise of pulse and counts the number of pulses. integrates the input signal and converts it to number of pulses for output. decodes 2-bit pure binary input and outputs it to 4 terminals. calculates ranning average of input data and outputs the result. holds the input value according to sample signal(0/1)and continues the output. usable for dead time compensation control etc.data sampling can be done in 1 sec or 1 min units. compares the input and set value and outputs the judgment result. palse width modurator 1 performs output processing in time proportional pid control. a variety of applications are possible through combination of wafers.
7 table 2 list of thermocouple and resistance bulb measurable range thermocouple j 01 00 0.0~400.0 j 01 0.0~800.0 k 02 0.0~400.0 k 03 0.0~800.0 k 04 0.0~1200.0 r 05 0.0~1600.0 b 06 0.0~1800.0 t07- 200.0 ~ 200.0 t08- 150.0 ~ 400.0 e 09 0.0~800.0 e10- 200.0 ~ 800.0 s 11 0.0~1600.0 n 12 0.0~1300.0 u13- 200.0 ~ 400.0 wre5-26 14 0.0~2300.0 pl 2 15 0.0~1300.0 resistance bulb pt100 00 00 0.0~150.0 01 0.0~300.0 02 0.0~500.0 03 0.0~600.0 04 -50.0~100.0 05 - 100.0 ~ 200.0 06 - 200.0~600.0 07 - 200.0~850.0 input type code input range code measurable range ? c input signal scope of delivery manual loader, panel mounting bracket, instruction manual (depend on code symbols) optional items type specificatio available unit item (note 1) these cables are used for modbus ? . length needs to be specified. terminator pdzr2001 for compression terminal 1 for communication (100 ? ) shunt resistor (250 ? ) pdzs2001 for compression terminal 1 communication cable (note1) for compression terminal, pdzk4xx1 with compression 1 from pd* to pd* terminal at both ends for compression terminal, pdzk5xx1 with m3.5 solderless 1 from pd* to plc terminal on plc side for compression terminal, pdzk6xx1 9-pin connector on pc side 1 from pd* to pc communication converter pdzt0001 rs232c / rs485 1 signal converter manual loader instruction manual in instruction manual pdzx3b01 book form 1 in book form (in english) instruction manual on pdzq2001 instruction manual on cd-rom (in english) cd-rom 1 mounting bracket pdza1001 improved mounting 1 bracket block diagram of electrical isolation power supply ground pv1 pv2 rs485 (modbus) di1 to di10 solid line shows isolation from the other units or circuits. do1 to do10 ai1 to ai6 mi1 ao1 to ao4 power supply unit ground tc or rtd input unit tc or rtd input unit communication unit di / do unit ai / ao unit
pdb3 8 code symbols db3 yy 1 p-- 12345678 910111213 1415 number of control loops <5th digit code> 1 loop (1 control output) 1 input signal <7th digit code> 1 to 5 v dc note 1 thermocouple note 2 resistance bulb pt100 note 2 a c d external terminal <6th digit code> compression terminal 2 backup operation unit <11th digit code> without for 1 control output, 100 to 240 v ac for 1 control output, 24 v dc y a d communicatioin / memory card interface <12th digit code> (slave) (master) (memory card interface) note 3 note 4 without without without without without with rs485 without without note 5 rs485 without with note 5 y m c u instruction manual <13th digit code> without with instruction manual on cd-rom (in japanese and english) y d power supply voltage <9th digit code> 100v to 240v ac (usable range 85v to 264v ac) 50 / 60hz 24v dc (usable range 20 to 30v dc) note 1) for current input, a shunt resistor is used for conversion into voltage. shunt resistor is optional item. note 2) thermocouple and resistance bulb input are opitons. allowable up to 2 points. note 3) communication cable and terminator are optional items. note 4) recommended maker: sandisk corporation. note 5) slave interface is modbus ? protocol. note 6) input signal and measurable range initial set before delibvery is as follows. for specification of voltage input, scale is 0.00 to 100.00% for specification of thermocouple, k, 0.0 to 400.0 ? c. for specification of resistance bulb is 0.0 to 150.0 ? c. a b operation mode <10th digit code> auto-manual changeable type a description
9 panel cutout dimensions 68 +0.7 0 138 +1 0 250 or more for mounting one unit (72.2n-4) +1 0 138 +1 0 250 or more for mounting multiple "n" units number of units n 2 outline diagram (unit : mm) note) the distance between other instruments and low end of pdb shall be more than 100mm. 144 72 21.6 mounting bracket mounting bracket 20 280 21.6 137.5 67.5 panel thickness 8mm or less 100min. panel terminal cover 50 205 160 16 mounting bracket
pdb3 10 external connection diagram 43 44 45 46 47 48 49 50 51 52 53 54 55 56 mi+1 mi-1 ao1 sc ao2 ao3 sc ao4 flt do1 do2 do3 do4 57 58 59 60 61 62 63 64 65 66 67 do5 di1 dio-com di2 di3 dio-com di4 di5 i+1 io1 rcj1 rcj (+) vpd pcd ( ) i-1 22 23 24 25 26 27 28 29 30 31 32 33 34 35 mi+2 mi-2 mi+3 mi-3 mi+4 mi-4 do6 do7 do8 dio-com di6 di7 dio-com 36 37 38 39 40 41 42 di8 opt+ opt- com i+2 io2 rcj2 i-2 rcj (+) pcd ( ) process variable input 2 process variable input 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ai1 sc ai2 ai3 sc ai4 ai5 sc ai6 sc vp pc di9 15 16 17 18 19 20 21 di10 do9 do10 mod+ mod- com vpd pcd pcd voltage input (+) ( ) 24 v external power supply (+) ( ) (com) rs-485 (modbus ? ) 24 v power supply for dio voltage input resistance bulb input thermo- couple input voltage input resistance bulb input thermo- couple input manipulation output gn/ l/+ ~ + power source 100 to 240v ac power source 24v dc b a b b a b vpd input signal name analog input/output terminal function (when preset wafer) digital pv input i+1 | i-1 manipulation output / voltage (mv) output signal name ao1 external amv input i+2 | i-2 universal analog output ao2 universal analog input ai1 pv compensation signal (kpv) ao3 universal analog input ai2 universal analog output ao4 universal analog input ai3 universal analog input ai4 manipulation output / current (mi) mi+1 | mi-1 universal analog input ai5 don't use mi+2 | mi-2 universal analog input ai6 don't use mi+3 | mi-3 universal digital input di1 don't use mi+4 | mi-4 universal digital input di2 universal digital output do1 universal digital input di3 universal digital output do2 universal digital input di4 universal digital output do3 universal digital input di5 universal digital output do4 universal digital input di6 universal digital output do5 universal digital input di7 universal digital output do6 universal digital input di8 universal digital output do7 forced opening command di9 manual mode output (m) do8 manual mode command di10 upper alarm output (h) do9 lower alame output (l) do10 fault output (flt-do) flt don't use opt+ don't use opt- input terminal output terminal
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pdb3 [note] windows ? is the registered trade mark of microsoft corporation. [note] modbus ? is the registered trade mark of gould modicon. [note] compact flash ? is the registered trade mark of sandisk corporation. information in this catalog is subject to change without notice. printed in japan head office 6-17, sanbancho, chiyoda-ku, tokyo 102-0075, japan http://www.fesys.co.jp/eng sales div. international sales dept. no.1, fuji-machi, hino-city, tokyo, 191-8502 japan phone: 81-42-585-6201, 6202 fax: 81-42-585-6187 http: //www.fic-net.jp/eng caution on safety *before using this product, be sure to read its instruction manual in advance.

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